Process and Asset Reliability Engineering Manager - 2406184881W

Description

Role: Process and Asset Reliability Engineering Manager

Scope: DePuy, Cork

Job Function

Engineering, Reporting to Senior Manager, Make Asset Management (MAM) part of Technical Operations (Joints MedTech)

At Johnson & Johnson, we believe health is everything. Our strength in healthcare innovation empowers us to build a world where complex diseases are prevented, treated, and cured, where treatments are smarter and less invasive, and solutions are personal. Through our expertise in Innovative Medicine and MedTech, we are uniquely positioned to innovate across the full spectrum of healthcare solutions today to deliver the breakthroughs of tomorrow, and profoundly impact health for humanity. Learn more at https://www.jnj.com/. (https://www.jnj.com/. )

Job Summary

The purpose of this role is to lead and run the Engineering, Technical and Maintenance Services functions within budget and to plan, thereby creating a state-of-the-art manufacturing plant at DePuy using best practice technologies and latest / breakthrough technologies.

Duties and Responsibilities

• Embed Quality First, Safety Always Culture

• Work with Manager to develop and implement strategic engineering Goals & Objectives.

• Support the implementation of all engineering and plant strategic initiatives.

• Work as a strategic partner with all other departments to develop DePuy as a Best-in-Class orthopedics plant and a flagship company within J&J.

• Provide leadership within the Engineering and Technical Services functions that will deliver superior business results in-line with objectives.

• Ensure there is close collaboration between associates in Engineering, R&D, Production, Regulatory, Quality Assurance, Planning, Materials, etc. when introducing new products and / or making product changes.

• Actively participate in / lead Joints Network Engineering and Technical Services initiatives.

Supply

• Support day to day operations through attendance at Value Stream daily meetings and the timely closure of actions across the team.

• Provide support to the team in Root Cause Analysis of supply and quality issues as they arise through tools such as 8D and Six Sigma.

• Project Management - provide timely and accurate reporting on project activities ensuring projects are delivered to agreed timelines.

Cost

• Management of the engineering budget for the areas of responsibility.

• Manage the consumables budget through the execution of the activities committed to in the Business Plan meeting financial targets.

• Lead a structured approach to scrap reduction within the value streams through data capture, analysis and problem-solving meeting commitments made in the Business Plan.

• Provide updates to management on a weekly and monthly basis in relation to financial performance in the areas of scrap and consumables.

People

• Provision of clearly defined responsibilities and objectives to team members

• Definition and execution of individual performance improvement and development plans for team members in-line with the Plant strategic imperatives and objectives.

• Provision of effective performance reviews in a timely manner

• Provision of continuous support and mentoring to the team members.

• Identification of training needs of staff and opportunities for development to maximize their potential.

• Demonstrate strong leadership and a clear identifiable work ethos within the Engineering team.

• Develop and maintain a Credo & Behavioural Standards based culture within the Engineering team.

Technical Operations – E2E Strategic

• Develop Capital Investment requirements for the business that will drive cost improvement and increased capacity.

• Support Capacity Increase projects to ensure design for manufacture / value.

• Ensure the facility is maintained at a high level in terms of utilities, plant and equipment, replacing obsolete / inefficient plant and equipment where necessary.

• Ensure all equipment / machines are maintained to factory standard and uptime is optimized.

• Ensure all risks associated with the introduction of new equipment, products and or processes are mitigated.

• Support the launch quantities and production ramp-up schedules for all NPI’s and product transfers.

• Lead specific improvement initiatives to drive increased efficiency / reduced costs in the business

• Support attainment of key business metrics through the provision of maintenance support for value stream processes.

• Provide timely and accurate reporting on downtime, budget and projects as well as Root Cause Analysis and implementation of robust solutions to issues.

• Manage the execution of the Preventative Maintenance program for the assigned value streams.

• Management of the maintenance team to include resource planning, training and development opportunities

Qualifications

Experience and Education

Essential

• Degree qualified in a relevant Engineering / Science discipline, with 8-10 years experience in a Maintenance/Operations/Engineering role within a large fast paced company.

• Demonstrated leadership skills and the ability to make effective decisions.

• Demonstrated ability to understand technical issues and provide practical and cost-effective engineering solutions.

• Previous people management experience.

Desirable

• Previous exposure of working within the medical devices or Manufacturing industry.

• Metal Materials or Foundry experience, ideally in Investment Casting.

• Experience in 5 axis CNC machining including Siemens Unigraphics NX CAM programming.

• Experience with Cleanlines or Packaging.

• Geometric Dimensioning & Tolerancing experience.

• Experience in regulated industry, FDA, ISO, etc.

• Certification in Lean, Six Sigma, Statistical Engineering or Structured Problem Solving Techniques.

Required knowledge, skills, abilities, certification/licenses

• Excellent communication, both written and verbal, with senior stakeholders and employees

• Ability to coach and mentor others to succeed

• Strong Process and Maintenance Engineering skills

• Highly organized with great attention to detail

• Actively participate in the development and implementation of the Company’s strategic imperatives / objectives.

• Develop and implement the Make Asset Management functions strategic imperatives in-line with the Plant strategic imperatives / objectives.

• Develop and implement a world-class Process Engineering and Maintenance Engineering organization.

• Manage, develop and lead departmental staff in a manner that will facilitate employee development, identifying training needs, stretch assignments and opportunities for development.

• Create and maintain an environment of Continuous Improvement, focusing on quality, cost reduction, equipment reliability, process development and supply.

Diversity, Equity & Inclusion:

For more than 130 years, diversity, equity & inclusion (DEI) have been part of our cultural fabric at Johnson & Johnson and woven into how we do business every day. Our commitment to respect the dignity and diversity of all is embedded in our Credo.

We know that the success of our business depends on having the best talent in a workforce that reflects the diverse markets we serve around the world and an inclusive culture that values different perspectives and life experiences.

That is why we in J&J are working to create an inclusive environment where diverse backgrounds, perspectives and experiences are valued and each one of our people feel that they belong and can reach their potential. No matter who they are. Diversity, Equity & Inclusion at Johnson & Johnson means “You Belong”.

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Primary Location Europe/Middle East/Africa-Ireland-Cork-Cork

Organization Depuy (Ireland) Limited (7386)

Job Function Process Engineering

Req ID: 2406184881W